Product Description
Product Description
1. The main parts are made by famous enterprises at home and abroad with reliable quality.
2. High energy efficiency, low energy consumption, actively respond to the national call for energy conservation and emission reduction. Through the comparison of data PK in recent 2 years, under the same flow, the power consumption of low-voltage two-stage is smaller (reduced by 10%-15%).
* Under the same power consumption, the two-stage flow is larger (increased by 10%-20%).
* At the same flow rate, the power consumption of medium and high voltage two-stage is smaller (reduced by 25%-35%).
* With the same power consumption, the two-stage flow is larger (increased by 25-35%).
3. Gull-wing wide-open door design ensures wide operating space, convenient maintenance, saving time and improving efficiency.
4. With control panel, the operation state of equipment is clear to ensure man-machine safety.
5. Applicable for hydropower, railway, mine, highway, grouting, cable.
6. Beautiful and elegant, reliable performance, high cost performance, compact machine, and flexible movement.
Product Features
1. The enlarged plastic air filter is designed to be used for more than 5000 hours with the filter element accuracy of 3 microns. Dry, heavy duty, long life design, easy to clean and replace.
2. SAE standard stainless steel pipe design, low resistance, strong corrosion resistance, superior performance, completely eliminate oil leakage, air leakage, and water leakage problems.
3. Adopting the most advanced host machine in China, adhering to the exquisite manufacturing technology of Germany, adopting the low-pressure and high-efficiency tooth shape with the highest efficiency, the optimized runner design, the big rotor, low speed, high efficiency and high reliability provide your air compressor with a powerful heart, thus achieving efficiency and energy-saving synchronization.
4. The enlarged horizontal structure cooler not only improves the cooler performance, but also facilitates the maintenance, thoroughly solving the unit high temperature problem
5. Increased oil and gas storage tank to ensure the safe and reliable operation.
6. Oversized fuel tank ensures all-day operation of diesel.
7. Oversized fuel filters ensure the cleanliness of diesel entering the engine. Extend the service life of diesel engine.
8. Super large, super strong walking system, strong bearing, and mobile flexibility.
Product Parameters
| Model | HF19/18(J) | HF20/18(J) | ||
| Compressor | Type | Screw two-stage compression air compressor | Screw two-stage compression air compressor | |
| Gas displacement | m3/min | 19 | 20 | |
| Discharge pressure | bar | 18 | 18 | |
| Drive mode | Direct coupling, diesel engine driven | Direct coupling, diesel engine driven | ||
| Oil and gas tank volume | L | 150 | 150 | |
| Lubricating oil capacity | L | 90 | 90 | |
| Diesel engine | Brand | Cummins | Cummins | |
| Model | 6CTA8.3 | 6CTA8.3 | ||
| Type | Liquid cooled, 4 stroke, direct injection | Liquid cooled, 4 stroke, direct injection | ||
| Air cylinder QTY | 6 | 6 | ||
| Rated power | kw | 194 | 194 | |
| Rated rotation speed | rpm | 1900 | 2200 | |
| Lubricating oil capacity | L | 24 | 24 | |
| Cooling water consumption | L | 70 | 70 | |
| Fuel tank volume | L | 380 | 380 | |
| Dimension & weight | Length | mm | 4200 | 4200 |
| Width | mm | 1950 | 1980 | |
| Height | mm | 2100 | 2100 | |
| Net weight | kg | 4000 | 4000 | |
| Outlet exhaust valve | 1*G2″, 1*G1″ | 1*G2″, 1*G1″ | ||
| Optional for preheater | ||||
Working Site
Company Profile
FAQ
1.Are you trading company or manufacturer?
We are professional manufacturer, and our factory mainly produce water well drilling rig, core drilling rig, DTH drilling rig, piling rig, etc. Our products have been exported to more than 50 countries of Asia, South America, Africa, and get a good reputation in the world.
2. Are your products qualified?
Yes, our products all have gained ISO certificate,and we have specialized quality inspection department for checking every machine before leaving our factory.
3.How about your machine quality?
All of our machines hold the ISO, QC and TUV certificate, and each set of machine must pass a great number of strict testing in order to offer the best quality to our customers.
4. Do you have after service?
Yes, we have special service team which will offer you professional guidance. If you need, we can send our engineer to your worksite and provid the training for your staff.
5. What about the qaulity warranty?
We offer one-year quality warranty for machines’ main body.
6. How long can you deliver the machine?
Generally, we can deliver the machine in 7 days.
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| After-sales Service: | Online Support, Field Maintenance |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Horizontal |
| Samples: |
US$ 15000/Set
1 Set(Min.Order) | |
|---|
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How are air compressors utilized in the aerospace industry?
Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:
1. Aircraft Systems:
Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.
2. Ground Support Equipment:
Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.
3. Component Testing:
Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.
4. Airborne Systems:
In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.
5. Environmental Control Systems:
Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.
6. Engine Testing:
In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.
7. Oxygen Systems:
In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.
It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2024-02-15
China Custom 12 Bar Diesel Engine Screw Air Compressor Portable Type with Good Price with Great quality
Product Description
Product Description
12 Bar Diesel Engine Screw Air Compressor Portable Type with Good Price
Rocky diesel relocation machine can meet the requirements of overload use, and can withstand the worst on-site environment. At the same time, it can also reduce fuel consumption, thereby greatly reducing operating costs. With wheel design, it is easy to move and maintain, and is widely used in drilling, mining, road repair, engineering rescue and other industries.
| Model | RKY-10/12 |
| Volume flow (m³/min) | 10 |
| Working pressure(Barg) | 12 |
| Fuel tank volume(L) | 160 |
| Maximum ambient temperature(ºC) | 50 |
| Compression stage | 1 |
| Engine brand | CUMMINS |
| Engine model | QSB3.9-C130 |
| Engine power(KW) | 97 |
| Maximum engine speed(Rpm) | 2500 |
| Minimum engine speed(Rpm) | 1500 |
| Wheels Qty | 2 |
| Noise level(dB) | 80±3 |
| Overall weight (kg) | 1840 |
| Dimensions(L*W*H)mm | 3800*1900*1900 |
| Air outlet (inch) | G1-1/2, 2*G1-1/4 |
Product features
Maximum versatility
RKY/RKYII is ideal choice for powering equipment such as construction machinery. Meticulous construction and premium quality components ensure trouble-free operation in ambient temperatures ranging from -20°C to +45°C. Versatility is further enhanced by the chassis, which can be equipped with a fixed or height adjustable tow bar and with or without an overrun brake. Stationary versions can be installed either on skids or machine mounts.
Lightweight
Powerful doesn’t necessarily mean heavy: the RKY/RKYII is exceptionally easy to manoeuvre and transport. Moreover, its larger diesel fuel capacity ensures that the compressor has more than enough power available to last an entire work shift.
Separate air filters for engine and compressor
The air filters are specifically tailored to suit required air demand and therefore ensure dependable system operation. Afurther important design detail is the electric fuel pump, which enables quick and simple deaeration of the diesel lines, thereby eliminating the need for labour-intensive manual pumping.
Optional diesel engine
Flexible diesel engine to meet the different operating environment and conditions of operation, general maintenance, regard less of the location of the compressor, customers can find a suitable supplier of parts.
Simple to operate
Operation is made simple via user-friendly icons and a single start switch with pre-heat function. The unit also features fully automatic monitoring and shutdown in case of malfunction, whilst a pressure gauge and airend temperature display enable all information to be viewed at a glance.
Silent Environment
Silent case design, even in the noisy city can maintain a good noise level, to avoid noise caused by environmental pollution.
High temperature design
The equipment can operate well at ambient temperatures up to 50°C.
Technical Parameters
| Rocky Portable Diesel Driven Screw Air Compressors (Single-stage) | |||||||||||||
| Model | RKY-3.5/7 | RKY-5/7 | RKY-6/7 | RKY-10/10 | RKY-10/12 | RKY-12/7 | RKY-12.5/14 | RKY-14/14 | RKY-15/15 | RKY-16/17 | RKY-18/17 | RKY-21/10 | RKY-23/14 |
| Volume flow (m³/min) | 3.5 | 5 | 6.05 | 10 | 10 | 12 | 12.5 | 14 | 15 | 16 | 18 | 21 | 23 |
| Working pressure(Barg) | 7 | 7 | 7 | 10 | 12 | 7 | 14 | 14 | 15 | 17 | 17 | 10 | 14 |
| Fuel tank volume(L) | 45 | 70 | 100 | 140 | 160 | 160 | 160 | 160 | 280 | 280 | 280 | 360 | 360 |
| Maximum ambient temperature(ºC) | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 |
| Compression stage | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Engine brand | YANGMA | WEICHAI | WEICHAI | CUMMINS | CUMMINS | CUMMINS | CUMMINS | CUMMINS | CUMMINS | CUMMINS | CUMMINS | CUMMINS | CUMMINS |
| Engine model | 3TNV88 | WP3.2G 50E347 |
WP3.2G61 E317 |
QSB3.9- C130 |
QSB3.9- C130 |
QSB3.9-C125 | QSB5.9-C180 | QSB5.9-C210 | QSB6.7-C240 | QSB6.7-C240 | QSC8.3-C260 | QSB6.7-C240 | QSL8.9-C325 |
| Engine power (KW) |
26.8 | 36.8 | 45 | 97 | 97 | 93 | 132 | 154 | 178 | 194 | 194 | 178 | 242 |
| Maximum engine speed (Rpm) |
3000 | 2500 | 2500 | 2200 | 2500 | 2300 | 2000 | 2200 | 2000 | 2200 | 2400 | 2000 | 2100 |
| Minimum engine speed (Rpm) |
1800 | 1750 | 1750 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 |
| Wheels Qty | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 4 | 4 | 4 | 4 | 4 |
| Noise level (dB) |
75±3 | 75±3 | 75±3 | 80±3 | 80±3 | 80±3 | 85±3 | 85±3 | 85±3 | 85±3 | 88±3 | 88±3 | 88±3 |
| Overall weight (kg) |
880 | 1200 | 1550 | 1820 | 1840 | 1860 | 2571 | 2220 | 2750 | 2780 | 2910 | 2840 | 3571 |
| Dimensions mm |
2853*1272*1092 | 3230*1440*1425 | 3300*1570*1560 | 3800*1900*1900 | 3800*1900*1900 | 3800*1900*1900 | 4350*1960*1950 | 4350*1960*1950 | 3980*1860*2450 | 3980*1860*2450 | 3980*1860*2450 | 4580*1950*2500 | 4580*1950*2500 |
| Air outlet (inch) |
2*G3/4 | G1,G3/4 | G1-1/4,*G1 | G1-1/2, 2*G1-1/4 | G1-1/2, 2*G1-1/4 | G1-1/2, 3*G1-1/4 | |||||||
Application industry
Successful cases
Packaging & Shipping
Packaging & Shipping
1.Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)
2.Shipping method: by sea, by LCL/FCL or as requested
3.Delivery method: FOB, CFR, CIF and EXW etc.
Company Profile
ZheJiang CHINAMFG Machinery Co., Ltd. is a company dedicated to the production and research and development of various gas compression equipment. The company was established in 2012 and has a total of 5 licensed technical engineers. Mainly engaged in air, nitrogen, CO2 and other special gas compression equipment and after-treat equipment. With the development in recent years, the company has established a foreign trade team in ZheJiang , and hired foreign trade consultants with 10 years of industry experience to better serve customers worldwide. With excellent quality and the support of 30 distributors worldwide, our annual sales in 2018 exceeded 5 million US dollars. We look CHINAMFG to working with you to create a better tomorrow!
Payment and delivery
After Sales Service
1. 24/7 after sales service support in different languages.
2. Customized color, Model ect.
3. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4. Delivery on time and excellent after-sales service.
5. Plenty of original spare parts with proven quality.
6. All kinds of technical documents in different languages.
FAQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Some key parts are imported from overseas
3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1years |
| Lubrication Style: | Lubricated |
| Samples: |
US$ 17800/SET
1 SET(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2023-11-16
China manufacturer Diesel Engine Portable Screw Rotary Air Compressor with Good quality
Product Description
Diesel Engine Portable Screw Rotary Air Compressor
Our Diesel engine type portable screw air compressor
Application:
Widely used in mining, water conservancy, transportation, shipbuilding, urban construction, energy, military and other industries, and well received by customers for high efficiency, energy saving, safe and stable, in line with the requirements of environmental protection equipment.
Products include diesel driven type CHINAMFG machine, motor driven type CHINAMFG machine, power range of 33-348KW, exhaust air capacity of 35m3/min, exhaust pressure up to 35Bar.
Advantages:
1. Diesel engine:High efficiency and energy saving, safety, durability, power reserve enough, adopt CHINAMFG brands of Cummings engine. Comply with Euro II emission requirements, and the EU E – mark standard emission certification.
2. Adopt twin rotor/screw air end for compression air.
Have Features of Strong power, Safety and stability, Economical and environmental friendly.
3. Cooling system
Adopt high performance plate fin structure, can use in high temperature environment, can run for a long time at -20-50 extremely cold or hot climates, and with safety protection cover.
4. Movable system
☆ Adopt adjustable height and rotatable supporting legs, very suitable for outdoor field operation under various working conditions.
☆ Heavy duty machine with 4 wheels, with heavy shock absorption, more flexible.
5. Information safety
Equipped with monitoring system, can monitor machine operation status in any time.
With number of data display, monitoring and alarm stop function.
6. Advanced waterproof and dust proof function
Machine control, each access door and the unit group of vertical plate, all adopt rainproof and dustproof design, prevent the entry of rain or dust, greatly improve the protection level.
7. Adopt scientific technology to achieve sound absorption and shock absorption, can operation under low noise.
8. Can meet the application of altitude above 4500m, temperature of as high as 55 degrees C, and extreme environment of 55% oxygen content.
9. Easy maintenance.
Technical parameter of Movable screw air compressor ( driven by diesel engine):
| Model | Air displacemen (m3/min) | Exhause pressure (Mpa) | Power (Kw) | Outlet pipe size | Dimensions (mm) | Weight (Kg) |
| LGCY-6/13F | 6 | 1.3 | 70 | 2-G1 1-G2 | 2640*1550*1960 | 1700 |
| LGCY-7/10F | 7 | 1 | 70 | 2-G1 1-G2 | 2640*1550*1960 | 1700 |
| LGCY-8/8F | 8 | 0.8 | 70 | 2-G1 1-G2 | 2640*1550*1960 | 1700 |
| LGCY-11/13F | 11 | 1.3 | 118 | 2-G1 1-G2 | 2640*1550*1960 | 2300 |
| LGCY-12.3/10F | 12.3 | 1 | 118 | 2-G1 1-G2 | 2640*1550*1960 | 2300 |
| LGCY-13/8F | 13 | 0.8 | 118 | 2-G1 1-G2 | 2640*1550*1960 | 2300 |
| LGCY-13/13F | 13 | 1.3 | 132 | 2-G1 1-G2 | 3500*2000*2040 | 2500 |
| LGCY-14/12F | 14 | 1.2 | 132 | 2-G1 1-G2 | 3500*2000*2040 | 2500 |
| LGCY-17/8F | 17 | 0.8 | 132 | 2-G1 1-G2 | 3500*2000*2040 | 2500 |
| LGCY-20/7F | 20 | 0.7 | 145 | 2-G1 1-G2 | 3500*2000*2040 | 4400 |
| LGCY-20/15F | 20 | 1.5 | 264 | 2-G1 1-G2 | 4300*2100*2700 | 4400 |
| LGCY-26/20F | 26 | 2 | 288 | 2-G1 1-G2 | 4300*2100*2700 | 4400 |
| LGCY-21/13F | 21 | 1.3 | 250 | 2-G1 1-G2 | 4300*2100*2700 | 4400 |
| LGCY-25/10F | 25 | 1 | 250 | 2-G1 1-G2 | 4300*2100*2700 | 4400 |
| LGCY-18/17F | 18 | 1.7 | 250 | 2-G1 1-G2 | 4300*2100*2700 | 4400 |
| LGCY-25/20F | 25 | 2 | 264 | 2-G1 1-G2 | 4300*2100*2700 | 5500 |
Technical parameter of Movable screw air compressor ( driven by electric motor):
| Model | Air displacemen (m3/min) | Exhause pressure (Mpa) | Power (Kw) | Outlet pipe size | Dimensions (mm) |
| LGDY 37 | 6.3/5.6/4.8 | 0.8/1.0/1.3 | 37 | 2-G1 1-G2 | 2210*1900*1420 |
| LGDY 45 | 7.5/6.8/5.8 | 0.8/1.0/1.3 | 45 | 2-G1 1-G2 | 2850*1520*1500 |
| LGDY 55 | 9.8/8.8/7.2 | 0.8/1.0/1.3 | 55 | 2-G1 1-G2 | 2500*1905*1840 |
| LGDY 75 | 12.3/11.0/9.0 | 0.8/1.0/1.3 | 75 | 2-G1 1-G2 | 2500*1905*1840 |
| LGDY 90 | 15.6/14.2/11.5 | 0.8/1.0/1.3 | 90 | 2-G1 1-G2 | 2640*1550*1860 |
| LGDY 110 | 20.0/17.5/14.5 | 0.8/1.0/1.3 | 110 | 2-G1 1-G2 | 3550*1740*2100 |
| LGDY 132 | 23/21/18.1 | 0.8/1.0/1.3 | 132 | 2-G1 1-G2 | 3550*1740*2100 |
| LGDY 160 | 27.1/25.2/21.2 | 0.8/1.0/1.3 | 160 | 2-G1 1-G2 | 3870*1820*2200 |
| LGDY 200 | 33.3/30.6/26.3 | 0.8/1.0/1.3 | 200 | 2-G1 1-G2 | 4100*2050*2300 |
Our factory and workshop:
After sales service:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.
Certification and patents of our air compressor
FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
| After-sales Service: | Online Techinal Support or Remote Debuging |
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| Warranty: | 12-24 Month |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-10-23