Product Description
Company Profile
ZheJiang CHINAMFG Machinery Co., Ltd. was established in 2003 and has18 years of experience in the air compressor industry. It is an innovativeenterprise integrating production, trade, service, research and development.
Our company dominates strong technical skil, advancing manufacture equipmentand testing device, execute strictly of ISO9001 quality management system.As a CE certificated manufacturer, our Oil-free series air compressor alsoreaches Germany TUV Class 0 standard.
Main products have passed the testing of national technical authoritiesenergy consumption level has reached the international advanced level.
With more than 120 skilled employees and 18 senior engineers, eachproduction process is performed standardly and strictly. Germanytechnology and 14 years export experience have helped us to gain morethan 30 loyal overseas agents, and our valued customers have spreadacross more than 130 countries.
Rocky will continue to promote technological innovation and progress inline with the mission of “innovation reflects value”, and achieve win-winresults with global partners, suppliers and employees. Create a newworld of “energy saving, envir-onmental protection and intelligence”inthe field of air compressors.
Certifications
Product process
Packaging & Shipping
Product Description
Silent Oil-Free Scroll Air Compressor RO-7.5A
Compared with traditional compressors, oil-free scroll compressor have excellent performances such as novel structure, compact size, light weight, low noise, long life and low maintenance cost. Known as “maintenance-free air compressor”, it is an ideal model for air compressors below 50HP.
Product Parameters
Model: RO-7.5A
Capacity: 0.68~0.8m3/min
Working pressure: 8~10 bar
Rated power: 11kw IE3 IP55 F class
Voltage:380v/50hz/3ph
Oil free: Class 0
Drive mode: belt driven
Scroll Air end: 3.7kw*2pcs
Cooling: by air
Control type: pressure sensor control,7″ touch screen PLC
Air outlet size: G3/4″
Dimension: 980*675*1270mm
Weight: 350kg
Noise: 60±db(A)
| Model | Air Delivery(m3/min) | Power (kW) |
Air-end | Air tank | Noise dB(A) |
Outlet diameter |
Dimension (mm) | Weight (Kg) |
|
| 8bar | 10bar | Power*Qty | Liters | L * W * H | |||||
| RO-2.2AT | 0.24 | 0.22 | 2.2 | 2.2*1 | 40 | 55 | G1/2 | 700*500*1220 | 160 |
| RO-3.7AT | 0.40 | 0.34 | 3.7 | 3.7*1 | 40 | 55 | G1/2 | 700*500*1220 | 170 |
| RO-2.2A | 0.24 | 0.22 | 2.2 | 2.2*1 | / | 55 | G1/2 | 650*500*870 | 125 |
| RO-3.7A | 0.40 | 0.34 | 3.7 | 3.7*1 | / | 55 | G1/2 | 650*500*870 | 135 |
| RO-5.5A | 0.60 | 0.55 | 5.5 | 5.5*1 | / | 55 | G1/2 | 790*640*1050 | 190 |
| RO-7.5A | 0.80 | 0.68 | 7.4 | 3.7*2 | / | 60 | G1/2 | 980*675*1270 | 350 |
| RO-11A | 1.20 | 1.10 | 11 | 5.5*2 | / | 60 | G3/4 | 852*1274*1330 | 450 |
| RO-15A | 1.60 | 1.36 | 14.8 | 3.7*4 | / | 63 | G1 1/2 | 1565*1274*1330 | 700 |
| RO-16.5A | 1.80 | 1.65 | 16.5 | 5.5*3 | / | 63 | G1 1/2 | 1565*1274*1330 | 710 |
| RO-22A | 2.40 | 2.20 | 22 | 5.5*4 | / | 63 | G1 1/2 | 1565*1274*1330 | 730 |
| RO-33A | 3.60 | 3.30 | 33 | 5.5*6 | / | 65 | G1 1/2 | 1565*1274*1775 | 1571 |
| RO-44A | 4.80 | 4.40 | 44 | 5.5*8 | / | 68 | G1 1/2 | 1565*1274*1775 | 1250 |
Features and advantages
Oil free
The compressed air is clean and oil-free, and the product has obtained the 0-level oil-free certificate certified by the German TUV certification agency.
Low vibration
When rotating, the high pressure area around the axis is evenly distributed, without eccentricity, good balance and small vibration
Low noise
There are very few parts, there is almost no part collision sound, and the noise is extremely low.
High efficiency
Unique vortex structure, high volume ratio, no energy waste, higher efficiency.
High reliability
The processing accuracy can reach CHINAMFG level, and the heat dissipation design makes the air compressor more reliable.
Low maintenance
There are almost no wearing parts and the maintenance cost is extremely low.
Application industry
Oil-free scroll screw air compressors are widely used in electronics, food, medicine, dentistry, golf courses, fermentation, textile, chemical and other industries.
Successful cases
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| After-sales Service: | Online Support |
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| Warranty: | 24month |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
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How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2024-02-15
China Good quality Low Power Consumption Refrigeration Equipment Air Compressor Stable Operation at Low Temperature Rotor Refrigerator Compressor air compressor for car
Product Description
As professional AC manufactory, we have large stock about different famous in warehouse with perfect good price.Also we export wholesale compressor business overseas for many years. We can offer competitive price and good service. Hope we can your good supplier in China in future.
| Refrigerant | Typical Model | Output (HP) | Power Source | Nominal Capacity | Input | Current (A) | COP (w/w) | Displacement (cm) | |
| (KW) | (BTU/U) | ||||||||
| R407C | JT90GBBV1L | 3 | 1Φ 220V/50Hz | 8.49 | 28980 | 2.73 | 12.7 | 3.11 | 45.8 |
| JT90GBBY1L | 3 | 3Φ 380V/50hz | 8.49 | 28980 | 2.65 | 4.6 | 3.2 | 45.8 | |
| JT95GBBV1L | 3 | 1Φ 220V/50Hz | 9.16 | 31270 | 2.95 | 13.6 | 3.11 | 49.4 | |
| JT95GBBY1L | 3 | 3Φ 380V/50hz | 9.16 | 31270 | 2.86 | 4.9 | 3.2 | 49.4 | |
| JT125GBBY1L | 4 | 3Φ 380V/50hz | 11.8 | 45710 | 3.69 | 6.3 | 3.2 | 63.2 | |
| JT160GBBY1L | 5 | 3Φ 380V/50hz | 14.7 | 50180 | 4.6 | 7.95 | 3.2 | 79.2 | |
| JT170GBBY1L | 5.5 | 3Φ 380V/50hz | 15.7 | 53600 | 4.91 | 8.5 | 3.2 | 84 | |
| JT300DA-Y1L | 10 | 3Φ 380V/50hz | 29.9 | 157150 | 9.45 | 16.2 | 3.16 | 163 | |
| JT335DA-Y1L | 12 | 3Φ 380V/50hz | 34 | 116050 | 10.7 | 18.1 | 3.18 | 184.2 | |
| R410A | JT90G-P8V1N | 3 | 1Φ 220-230V/50Hz | 8.54 | 29150 | 2.95 | 13.2 | 2.89 | 33.1 |
| JT125G-P8V1 | 4 | 1Φ 220-240V/50Hz | 11.8 | 45710 | 4.08 | 19.9 | 2.89 | 46 | |
| JT90G-P8Y1 | 3 | 3Φ 380-415V/50hz | 8.54 | 29150 | 2.83 | 4.7 | 3.01 | 33.1 | |
| JT125G-P8Y1 | 4 | 3Φ 380-415V/50hz | 11.8 | 45710 | 3.93 | 6.5 | 3 | 46 | |
| JT160G-P8Y1 | 5 | 3Φ 380-415V/50hz | 14.9 | 50860 | 4.88 | 8.3 | 3.06 | 56.8 | |
| JT170G-P8Y1 | 5.5 | 3Φ 380-415V/50hz | 15.91 | 54300 | 5.2 | 8.9 | 3.06 | 60.5 | |
| R22 | JT125BCBY1L | 4 | 3Φ 380v/50hz | 11.9 | 40620 | 3.8 | 7 | 3.13 | 67 |
| JT160BCBY1L | 5 | 3Φ 380v/50hz | 15 | 51200 | 4.66 | 8.6 | 3.22 | 83.1 | |
| JT90GABV1L | 3 | 1Φ 220V/50Hz | 8.41 | 28710 | 2.56 | 11.9 | 3.3 | 45.8 | |
| JT90GABY1L | 3 | 3Φ 380v/50hz | 8.41 | 28710 | 2.47 | 4.36 | 3.4 | 45.8 | |
| JT95GABV1L | 3 | 1Φ 220V/50Hz | 9.07 | 30960 | 2.75 | 12.8 | 3.3 | 49.4 | |
| JT95GABY1L | 3 | 3Φ 380v/50hz | 9.07 | 30960 | 2.67 | 4.62 | 3.4 | 49.4 | |
| JT125GABY1L | 4 | 3Φ 380v/50hz | 11.7 | 39940 | 3.44 | 6 | 3.4 | 63.2 | |
| JT160GABY1L | 5 | 3Φ 380v/50hz | 14.6 | 49830 | 4.3 | 7.5 | 3.4 | 79.2 | |
| JT170GABY1L | 5.5 | 3Φ 380v/50hz | 15.6 | 53250 | 4.59 | 8.1 | 3.4 | 84 | |
| JT212D-Y1L | 7 | 3Φ 380v/50hz | 21.5 | 73390 | 6.49 | 11.2 | 3.31 | 117.3 | |
| JT236D-Y1L | 7.5 | 3Φ 380v/50hz | 24 | 81920 | 7.2 | 12.3 | 3.33 | 131 | |
| JT265D-Y1L | 8 | 3Φ 380v/50hz | 26.7 | 91140 | 7.95 | 13.6 | 3.36 | 144.7 | |
| JT300D-Y1L | 10 | 3Φ 380v/50hz | 29.9 | 157150 | 8.85 | 15 | 3.38 | 163 | |
| JT315D-Y1L | 11 | 3Φ 380v/50hz | 31.1 | 106160 | 9.15 | 15.5 | 3.4 | 169.5 | |
| JT335D-Y1L | 12 | 3Φ 380v/50hz | 34 | 116050 | 9.98 | 17 | 3.41 | 184.2 | |
| Multi-paralleled Scroll Compressor | |||||||||
| JT212D-TY1L | 7 | 3Φ 380v/50hz | 21.5 | 73380 | 6.49 | 11.2 | 3.31 | 117.3 | |
| JT236D-TY1L | 7.5 | 3Φ 380v/50hz | 24 | 81920 | 7.2 | 12.3 | 3.33 | 131 | |
| JT265D-TY1L | 8 | 3Φ 380v/50hz | 26.7 | 91130 | 7.95 | 13.6 | 3.36 | 144.7 | |
| JT300D-TY1L | 10 | 3Φ 380v/50hz | 29.9 | 157150 | 8.85 | 15 | 3.38 | 163 | |
| JT335D-TY1L | 12 | 3Φ 380v/50hz | 34 | 116050 | 9.98 | 17 | 3.41 | 184.2 | |
MAIN PRIDUCTS
OUR COMPANY
CERTIFICATE
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| After-sales Service: | 1 Year |
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| Warranty: | 12month |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Refrigerant Type: | Freon |
| Structure: | Closed Type |
| Customization: |
Available
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Can air compressors be used for shipbuilding and maritime applications?
Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:
1. Pneumatic Tools and Equipment:
Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.
2. Painting and Surface Preparation:
Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.
3. Pneumatic Actuation and Controls:
Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.
4. Air Start Systems:
In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.
5. Pneumatic Conveying and Material Handling:
In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.
6. Air Conditioning and Ventilation:
Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.
These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2024-02-14
China OEM Air Jet Loom Compressor for Air Conditioning with Best Sales
Product Description
Refrigerated Compressed Air Dryer (Built-In Pre-Cooler)
Detailed Photos
Principle of working :
The amount of water vapor in the air compression by compressed air temperature determined: in case of compressed air pressure is basically the same, reduce the temperature of the air compressed compression to reduce the amount of water vapor in the air, and the excess water vapor will condense into liquid.
Freezing dryer is according to the corresponding relationship between the saturation water vapor pressure and temperature, use refrigeration device makes the compressed air is cooled to a certain dew point temperature, precipitation containing water, through the steam water separator and electric drainage device will discharge water, so that the compressed air can be dry.
Product Parameters
| Model |
Air Capacity (Nm3/min) |
Voltage (V) |
Fan Power (W) |
Air connector dia | Net weight (Kg) |
Lenghth (mm) |
Wideth (mm) |
Height (mm) |
Air flow (Nm3/n) |
| SDLF-0.5HT | 0.65 | 220 | 80 | G1″ | 54 | 400 | 560 | 730 | 820 |
| SDLF-1HT | 1.2 | 220 | 80 | G1″ | 57 | 400 | 560 | 730 | 820 |
| SDLF-2HT | 2.5 | 220 | 100 | G1″ | 66 | 520 | 640 | 890 | 1640 |
| SDLF-3HT | 3.6 | 220 | 135 | G1″ | 79 | 520 | 640 | 890 | 2670 |
| SDLF-4.5HT | 5.0 | 220 | 250 | G1-1/2″ | 86 | 540 | 700 | 1000 | 4650 |
| SDLF-6HT | 6.8 | 220 | 250 | G1-1/2″ | 90 | 540 | 700 | 1000 | 4650 |
| SDLF-8HT | 8.5 | 220 | 270 | G2″ | 99 | 610 | 900 | 1070 | 5700 |
| SDLF-10HT | 10.9 | 380/220 | 260 | G2″ | 113 | 610 | 900 | 1070 | 5700 |
| SDLF-12HT | 12.8 | 380/200 | 260 | G2″ | 113 | 610 | 900 | 1070 | 5700 |
Note: The above models use plate/plate-fin heat exchangers.
Company Profile
Certifications
Packaging & Shipping
FAQ
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| After-sales Service: | Ok |
|---|---|
| Warranty: | 1 Year |
| Flow: | Cross Flow |
| Material Status: | Bulk |
| Drying Medium: | Air |
| Structure: | All Kinds |
| Samples: |
US$ 400/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
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What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
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Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.
editor by CX 2024-02-14
China supplier CHINAMFG 24 Bar Drill Air Compressor for Water Well air compressor price
Product Description
ANBIT 24 bar Without Wheels Screw Air Compressor for water well drilling
ANBIT small portable screw air compressor is usually used in construction, urban road construction, sand blasting and shot peening. It’s small ,but,has great power, driving pneumatic tools.In a small range of demolition, drilling, surface treatment can use it. With simple structure, convenient maintenance, low energy consumption, it’s a good helper for workers.
Advantage
1. Special design for narrow space applications such as tunnels and subways.
2. Easy assembly and disassembly for easy transportation.
3. Air cooling or water cooling systems to choose for different environment.
4. Super strong protection of power pack for the worst air environment.
5. Automatic operation and protection system
6. Super large power capacity for longer life.
Specification
| ANBIT small portable screw air compressor for building | |||||||||
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Nominal Pressure(Bar) |
F.A.D m³/min |
Noise dB(A) |
Outlet Temperature (ºC) |
Oil Content ppm |
Motor Power Kw(HP) |
Weight(wet,excl.fuel)(kg) |
UnitDimensions (overal).LxWxH(mm) |
Drive Mode |
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ANBIT-S60+ |
18 |
18 |
70 |
≤environment+8 |
≤3 |
30(40) |
550 |
1900X920X1160 |
Belt |
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ANBIT-S80+ |
20 |
23 |
70 |
≤environment+8 |
≤3 |
30(40) |
550 |
1900X920X1160 |
Direct Acting |
|
ANBIT-S95BD |
24 |
29 |
75 |
≤environment+8 |
≤3 |
45(60) |
850 |
1900X920X1250 |
Belt |
About Us
HangZhou CHINAMFG Drilling Equipment Co., Ltd. mainly provides holistic drilling solutions, serving the mining, stone crushing, water conservancy drilling industry, to help you solve the problem of drilling at high efficiency and low cost. We mainly provide mobile air compressors, drilling rigs, dth hammer, button drill bit , crushers, water meters, is your stable and reliable partner.
FAQ
1.Q:Can be OEM?
A:Yes.We have own factory.We are provide OEM,ODM.
2.Q:Do you have other model?
A:Yes.Contact Mary, and tell her your requirement.She will help you resolve it.
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| Lubrication Style: | Lubricated |
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| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Customization: |
Available
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
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How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
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How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2024-02-14
China high quality 7800mAh Portable Automatic Car Air Pump LED Digital Tyre Air Compressor with Great quality
Product Description
Newly launched 12V Digital touch screen portable wireless car tyre inflator
1 Rated voltage DC 12V
2 Rated power 120W
3 Maximum current 10A
4 Maximum pressure More than 100PSI/4 kilogram
5 Work current ≤10A
6 time for inflating 195/65R15 tires <10minutes 30seconds(for reference)
7 time for inflating 35L tin 0-2.5BAR <14minutes (current<10A)
8 Cycle life 300 hours
9 Put air nozzle or not Put air nozzle
10 Light With light
11 Input Type-C 5V/2A
12 Output USB 5V/2A
13 Tracheal length 230mm (EPDM-Black outer woven rubber hose)
14 Movement specification 1916 movement, 390 motor
15 Product unit weight 0.5kg
16 Start Touch
17 Tire pressure display Digital display
18 Full power 0-8PSI Work over an hour
19 Support mobilephone charging or not Support
20 Battery 18650-7800mAh
Product Description
Company Profile
ZheJiang EDSUN ELECTRICAL SCIENCE AND TECHNOLOGY CO.,LTD, established in 2011 and located in HangZhou CITY,ZheJiang PROVINCE. EDSUN is a professional company engaged in the manufacture of power supply systems and power supply device for the power supply engineering , and also focus on research, manufacturing, marketing and after-service of
DC Power Supply ,Power Supply Equipment, Portable ev charger,car jump starter ,portable power station, Home energy storage system ,lifepo4 home energy storage battery ,inverter,solar panel,ups power ,emergency backup power supply,vehicle parts &accessories etc. Along with its rapid development recent years, we have the production workshop and research laboratory around 2000 square meters, 6 cycle production lines and 6 cycle test lines. Our company has registered the trademarks of “EDSUN, DURANT, LECXIHU (WEST LAKE) DIS.CHE”, owned 10 software copyrights, 9 utility model patents and 3 invention patents with highly reputation in domestic and overseas. At the same time, we are dedicated to strict quality control and thoughtful customer service and obtained I S O 9 0 0 1, I S O 4 5 0 0 1, I S O 1 4 0 0 1 , 3 A class and CE certificates. And our company even has established extensive cooperation and further communication with colleges, universities, and research institutions, it has formed a school-enterprise scientific research alliance to achieved great results. Never being satisfied and keep making progress is the core spirit of EDSUN, and we will still insist on contributing its strength to our country and even for the world in the field of Power Supply, ev charger ,home energy storage.auto parts
FAQ
A) How could I get a sample? You will be charged a sample price plus all related shipping costs. Express delivery charge depends on the quantity of the samples.
B)What can you buy from us? Intelligent Control System, Direct Current Power Supply,Power Supply Equipment, Portable Charging Pile, All kinds of Automatic Components,
C)Why should you buy from us not from other suppliers?
we can provide affordable prices, reliable quality, customized service, professional after-service.
D)What services can we provide? MOQ:One sample order is available. Delivery terms:EXW, FOB, CIF. Packing:standard export packing,including instructions and certificate. OEM/ODM is available. Shipment:Express(Fedex, DHL, UPS &TNT)or forwarder Warranty:At least 1 year free repair for quality warranty, and lifetime free online after-service
E)How can we guarantee quality? Strict detection during production. Strict sampling inspection on products before shipment and intact product packaging ensured.
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| After-sales Service: | Yes |
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| Warranty: | 6 Months |
| Voltage: | 12V |
| Samples: |
US$ 23/Set
1 Set(Min.Order) | Order Sample |
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| Customization: |
Available
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2024-02-14
China factory Hospital Medical Use Oilless Air Compressor High Flow Air Compressor Oxygen Consentrator with Best Sales
Product Description
Product Paramenters
| ITEM NO | GLE750A-1 |
| Name | Air compressor |
| Packing | 2 pcs / carton case |
| Weight | 8.5 kg |
| Dimension | 255*135*212 mm |
| Technical Specification | Voltage :220V 50Hz /110V 60Hz ; |
| Power: <=650W ; | |
| Air flow rate : 120L/min @ 2 bar ; | |
| Rate working pressure : 2 bar ; | |
| Restart pressure : 0 bar; | |
| Noise : ≤55dB(A) ; | |
| Speed: 1440rpm / 1700rpm ; | |
| Temperature : -5ºC-40ºC ; | |
| Thermal protector : 135ºC | |
| Insulation class: B | |
| with oxidation treatment |
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| Lubrication Style: | Oil-free |
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| Cooling System: | Air Cooling |
| Applicable Industry: | Hotels, Garment Shops, Building Material Shops |
| Brand Name: | OEM |
| Voltage: | 220V/110V(Can Be Customized), 110V 220V 380V |
| Weight: | 10.5kg |
| Samples: |
US$ 120/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
- Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
- Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
- Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
- Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
- Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
- Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
- Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2024-02-13
China Best Sales Mg Professional High Pressure Piston Gasoline Air Compressor wholesaler
Product Description
Product Description
Product Parameters
| MG-1301 | power | 2.2KW/3HP |
| tank | 80L/21GAL | |
| pressure | 8bar/115psi | |
| capacity | 250L/min | |
| MG-1302 | power | 4KW/5.5HP |
| tank | 120L/21GAL | |
| pressure | 8bar/115psi | |
| capacity | 600L/min | |
| MG-1303 | power | 3KW/4HP |
| tank | 110L/29GAL | |
| pressure | 8bar/115psi | |
| capacity | 360L/min | |
| MG-1304 | power | 5.5KW/7HP |
| tank | 160L/42.3GAL | |
| pressure | 8bar/115psi | |
| capacity | 670L/min | |
| MG-1305 | power | 7.5KW/10HP |
| tank | 190L/50.2GAL | |
| pressure | 8bar/115psi | |
| capacity | 970L/min | |
| MG-1306 | power | 7.5KW/10HP |
| tank | 300L/79GAL | |
| pressure | 8bar/115psi | |
| capacity | 1000L/min |
Detailed Photos
Configuration
Portable / Stationary, We support customized services, and our commitment to quality and innovation enables us to provide diverse products to meet the specific needs of various industries.
Certifications
Company Profile
Packaging & Shipping
Q1: Why Choose us?
A: Our products are all qualified by CE & ISO 9001. Our company introduces the advanced technology of German screw machine, adhering to the German industrial design concept and rigorous manufacturing process, specializing in CHINAMFG design, production and sales enterprises. We have 10 years exporting experience, which has helped us win more than 50 loyal foreign agents. We warmly welcome your small trial order for quality or market test.
Q2: Can you do OEM and ODM?
A: Yes, OEM and ODM are both available for us. With the requirements customization of the material, colors, style, the basic quantities will be advised after we discussed together.
Q3: Which shipping way can you provide?
A: We can provide shipping by sea, by air , by express and etc. according to customer requirements.
Q4: How to place order?
A: When you are ready to order, please contact us for confirm the suitable solution & plan & model. What cannot be ignored is you should provide a copy purchase order to ensure that your order is processed properly.
Q5: How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2.Prepare and Well-trained engineers available to overseas service within 1 year.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Yes |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2024-02-13
China Professional Mg 4 in 1 Portable Mini 7.5kw Rotry Screw Air Compressor with Hot selling
Product Description
Product Description
Product Parameters
| Description of goods | |||
| Item
7.5KW |
Model
DHYC- 10A |
Specification Working Pressure 8BAR |
|
| Motor power | 7.5KW | ||
| Electricity supply | 380v /50hz/3PH | ||
| Air capacity | 1200L/min | ||
| Power source | AC power | ||
| Lubrication Style | Lubricated | ||
| Compress stage | Single stage | ||
| Cooling type | Wind cooling | ||
| Noise level | 68db | ||
| Size(L*W*H) | 840*430*900mm | ||
| Weight | 130kg | ||
|
Freeze Air Dryer |
DH- 10AC |
||
| Air capacity | 1500L/min | ||
| Working pressure | 1.0Mpa | ||
| Motor power | 600w | ||
| Electricity supply | 220V/50HZ/1PH | ||
| Cooling type | Wind cooling | ||
| Inlet Tem. | 80C | ||
| Environment tem. | 0~45C | ||
| Size(L*W*H) | 730*420*680mm | ||
| Weight | 50kg | ||
|
Air Tank |
300L |
Air capacity | 300L |
| Working pressure | 0.8Mpa | ||
| Material | carbon steel | ||
| Size(High*Inner diameter) |
1550*550mm | ||
| Weight | 70kg | ||
| Precision filter | DH-015 | Using life | |
| Drainer | NP168 | Automatic drainage | |
Our Advantages
High Quality Motor
Efficient design ensures an ultra long service life of the motor. Fully enclosed motors can be used even under harsh conditions, and are equipped with phase sequence protection as standard to prevent reverse rotation.
Dry and Pure Air after Five level Filtration
Adopting high efficiency refrigerated desiccant and 5-level high efficiency precision filter, the pressure dew point is as low as 2-5 °C, the gas oil content is as low as 0.001 PPM, and the particle filtration accuracy reaches 0.01 um, ensuring that pure and dry compressed air is obtained to protect the lens from contamination.
Integrated Air Compressor Design
The integrated air compressor design is compact and saves space. After the integrated system of gas, the air index has
significantly increased, which can meet the needs of various companies’ processes and is very convenient to use.
Configuration
Portable / Stationary, We support customized services, and our commitment to quality and innovation enables us to provide diverse products to meet the specific needs of various industries.
Certifications
Company Profile
FAQ
Q1: Why Choose us?
A: Our products are all qualified by CE & ISO 9001. Our company introduces the advanced technology of German screw machine, adhering to the German industrial design concept and rigorous manufacturing process, specializing in CHINAMFG design, production and sales enterprises. We have 10 years exporting experience, which has helped us win more than 50 loyal foreign agents. We warmly welcome your small trial order for quality or market test.
Q2: Can you do OEM and ODM?
A: Yes, OEM and ODM are both available for us. With the requirements customization of the material, colors, style, the basic quantities will be advised after we discussed together.
Q3: Which shipping way can you provide?
A: We can provide shipping by sea, by air , by express and etc. according to customer requirements.
Q4: How to place order?
A: When you are ready to order, please contact us for confirm the suitable solution & plan & model. What cannot be ignored is you should provide a copy purchase order to ensure that your order is processed properly.
Q5: How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2.Prepare and Well-trained engineers available to overseas service within 1 year.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Yes |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
Can air compressors be used for shipbuilding and maritime applications?
Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:
1. Pneumatic Tools and Equipment:
Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.
2. Painting and Surface Preparation:
Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.
3. Pneumatic Actuation and Controls:
Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.
4. Air Start Systems:
In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.
5. Pneumatic Conveying and Material Handling:
In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.
6. Air Conditioning and Ventilation:
Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.
These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2024-02-13
China Best Sales Hospital Medical Central Compressor Gas Supply Air Machine System Station air compressor for sale
Product Description
Hospital Medical Central Compressor Gas Supply Air Machine System Station
Application
Medical Compressor Air Machine, like medical oxygen and suction, is an important part of the centralized air supply system in modern hospitals.
Medical Compressor Air Machine is mainly used in the following:
1. The power of ventilator in intensive care unit and emergency room.
2. Provide oxygen/air mixture to patients, especially those with severe illness.
3. Power as pneumatic tools in the operating room.
4. Power as a dental pneumatic tool.
5. The power for some equipment in the supply room.
6. The power of physical therapy and rehabilitation equipment.
Usually, for larger hospitals with a scale of 500-1000 beds, 3 (or two) oil-free air compressors with a gas supply of 1.5-2.0m3/min, can meet the gas needs of about 40 monitoring beds, 20 operating beds and 10 dental chairs.
Components
Medical Compressor Air Machine, is composed by compressor, gas storage tank, electric control cabinet, cold and dry machine, filter, etc.
Medical Compressor Air Machine:
1. Generally compressor needs 2 sets, which work alternately or cooperate, in order to improve the compression efficiency and prolong the life of the compressor.
2. Compressors usually use oil-free piston compressors or screw compressors. Piston compressor cost is lower, but the noise is larger; Screw compressors can provide stable power, but the cost is higher. The hospital can choose from it according to its actual situation.
3. The gas storage tank, like the vacuum tank, is made of carbon steel or stainless steel. The general volume is 1~3m3.
4. Most of the pipeline of compressed air system are copper pipes, and the thickness and diameter are determined according to the actual use of gas. Gas terminals are usually installed in the operating room pylon or equipment belt in the operating room.
In some countries, the supply of compressed air can also be a manifold, but it is less used.
Configuration
| Item | Description | Specification | QTY |
| 1 | Screw Air Compressor | Air Compressor Model: LU-4 Power Rate: 7kw Flow rate: 0.44m3/min Pressure: 10bar Power: 380v/50HZ |
1 |
| 2 | Refrigeration dryer | Refrigerated Dryer Model: J2E-8GP Power Rate: 0.7kw Flow rate: 0.8m3/min Power: 220v/50HZ |
1 |
| 3 | Air storage tank | Volume: 0.6m3 Pressure: 10bar |
1 |
| 4 | High efficiency filters | 4stage | 1 |
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Supplied, Onsite, Online |
|---|---|
| Warranty: | 18 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Samples: |
US$ 2150/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2024-02-13
China factory 380V 3kw Portable Industrial Electric Oil Less Compressors Piston Air Compressor air compressor portable
Product Description
380V 3kw Portable Industrial Electric Oil Less Compressors Piston Air Compressor
Product Parameters
| Name | Piston Air Compressor |
| Applicable Industries | Manufacturing Plant, Food & Beverage Factory, Printing Shops, Construction works , Food & Beverage Shops, Advertising Company |
| Showroom Location | None |
| Machinery Test Report | Provided |
| Video outgoing-inspection | Provided |
| Marketing Type | Other |
| Core Components | Pressure vessel, Engine, Motor, Pump, Bearing |
| Gas Type | Air |
| Configuration | PORTABLE |
| Power Source | AC POWER |
| Type | PISTON |
| Lubrication Style | Oil-free |
| Mute | Yes |
| Voltage | 380V |
| Certification | CE, ISO9001 |
| Application | Medical dental, bus, airbrush spray paint,industrial |
| OEM | Welcomed |
|
Model name |
Delivery rate at 0 bar |
Max. pressure |
Nominal pressure |
Noise level at nomal pressure |
Motor input |
Voltage |
Frequency |
| XL4V55-150L |
600L/min |
12 bar 174 CHINAMFG |
8 bar 116 CHINAMFG |
70 db(A) |
3 KW |
380V |
50 Hz |
Product Display
Company Profile
Founded in 2002, ZHangZhoug CHINAMFG Electromechanical Co., Ltd. focus on manufacturing air compressors for more than 15 years. Our company is located in Daxi Pump Industrial Area, HangZhou City, ZHangZhoug, China. having more than 15000 square meter working area.We specialize in all kinds of piston air compressors, especially having advantages in our new advanced heavy-duty oil-free air compressors.
FAQ
Q1: Are you a factory or a trading company?
A: A: Manufacturer and we focus on the development and production of air compressors for more than 20 years.
Q2: Is OEM service available?
A: Of course. We have many years experience of OEM service.
Q3: Can I get a sample to check the quality?
A: We are glad to offer you samples for test. Leave us message of the item you want or your requirements. We will reply you within 24 hours in working time.
Q4: I am buying from another supplier, but need better service, would you match or beat the price I am paying?
A: We always feel we provide the best service and competitive prices. We would be more than happy to personalize a competitive quote for you, just email us.
Q5: Is customized service available?
A: Of course, OEM & ODM both are available. Please contact us for details.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2024-02-11