Product Description
Product Description
The combined screw air compressor is assembled by screw air compressor, refrigerated air dryer, air storage tank and precision filter
.Main features:
1. Efficient performance, convenience, and space saving
2. High efficiency and reliable quality
3. Power: 7.5~37KW
4. Pressure: 7~16bar
5. Capacity: 0.6~2.8m3/min
| Model | Motor Power | Working Pressure | Capacity | Air tank (L) | Air Outlet | Net Weight | Dimension (mm) | Start Method | Noise dB(A) |
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| kW/hp | psi | bar | cfm | m3/min | KGS | L*W*H | |||||
| SGAT08 | 7.5/10 | 116 | 8 | 38.84 | 1.1 | 350 | G1/2” | 350 | 1850*700*1460 | Y-△ | 66±2 |
| SGAT11 | 11/15 | 116 | 8 | 52.97 | 1.5 | 350 | G3/4” | 450 | 1850*750*1640 | 68±2 | |
| 145 | 10 | 45.90 | 1.3 | ||||||||
| 174 | 12 | 38.84 | 1.1 | ||||||||
| SGAT15 | 15/20 | 116 | 8 | 81.00 | 2.3 | 350 | G3/4″ | 450 | 1850*750*1640 | 68±2 | |
| 145 | 10 | 74.00 | 2.1 | ||||||||
| 174 | 12 | 67.10 | 1.9 | ||||||||
| SGAT22 | 22/30 | 116 | 8 | 127.10 | 3.6 | 350 | G1″ | 660 | 2050*850*1780 | 68±2 | |
| 145 | 10 | 113.00 | 3.2 | ||||||||
| 174 | 12 | 95.30 | 2.7 | ||||||||
| SGAT08PM | 7.5/10 | 116 | 8 | 39.00 | 1.1 | 350 | G1/2” | 350 | 1850*700*1460 | Frequency Conversion | 66±2 |
| SGAT11PM | 11/15 | 116 | 8 | 52.97 | 1.5 | 350 | G3/4” | 450 | 1850*750*1640 | 68±2 | |
| 145 | 10 | 45.90 | 1.3 | ||||||||
| 174 | 12 | 38.84 | 1.1 | ||||||||
| SGAT15PM | 15/20 | 116 | 8 | 81.00 | 2.3 | 350 | G3/4″ | 450 | 1850*750*1640 | 68±2 | |
| 145 | 10 | 74.00 | 2.1 | ||||||||
| 174 | 12 | 67.10 | 1.9 | ||||||||
| SGAT22PM | 22/30 | 116 | 8 | 127.10 | 3.6 | 350 | G1″ | 660 | 2050*850*1780 | 68±2 | |
| 145 | 10 | 113.00 | 3.2 | ||||||||
| 174 | 12 | 95.30 | 2.7 | ||||||||
Company Profile
FAQ
Q1: What is the rotor speed for the air end?
A1: 2980rmp.
Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)
Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).
Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.
Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.
Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.
Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.
Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.
Q9: Do you have spare parts in stock?
A9: Yes, we do.
Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.
Other Products
product-list-1.html
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How are air compressors utilized in the aerospace industry?
Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:
1. Aircraft Systems:
Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.
2. Ground Support Equipment:
Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.
3. Component Testing:
Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.
4. Airborne Systems:
In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.
5. Environmental Control Systems:
Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.
6. Engine Testing:
In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.
7. Oxygen Systems:
In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.
It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.
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Can air compressors be used for inflating tires and sporting equipment?
Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:
1. Tire Inflation:
Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.
2. Sporting Equipment Inflation:
Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.
3. Air Tools for Inflation:
Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.
4. Adjustable Pressure:
One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.
5. Efficiency and Speed:
Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.
6. Portable Air Compressors:
For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.
It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.
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What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by lmc 2025-03-03
China Hot selling CHINAMFG Power Tools 1800W 2.5HP 8 Bar (115psi) 50L Portable Industrial Compressors Machine Mini Air Compressor with Great quality
Product Description
FIXTEC Power Tools 1800W 2.5HP 8 Bar(115psi) 50L Portable Industrial Compressors Machine Mini Air Compressor
Main Products
View more products,you can click product keywords…
| Main Products | ||
| Power Tools | Bench Tools | Accessories |
| Hand Tools | Air Tools | Water Pumps |
| Welding Machine | Generators | PPE |
Product Description
EBIC Tools is established in 2003, with rich experience in tools business, FIXTEC is our registered brand. One-stop tools station, including full line of power tools, hand tools, bench tools, air tools, welding machine, water pumps, generators, garden tools and power tools accessories etc.
|
Model NO. |
FAC25501 |
|
Brand |
CHINAMFG |
|
Certificate |
CE/ROHS/GS |
|
Power |
1800W, 2.5HP |
|
Tank size |
50L |
|
Air delivery |
206L/min |
|
Pressure |
8 bar(115psi) |
|
Speed |
2850RPM |
|
Package |
Brown box |
|
Carton size |
81x33x69cm |
|
QTY/CTN |
1PC |
|
NW./GW. |
35KG/37KG |
Recommended products
Customer Evaluation
Company Profile
FAQ
FIXTEC team is based in China to support global marketing and we are looking for local distributors as our long term partners,Welcome to contact us!
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Compress Level: | Single-Stage |
| Samples: |
US$ 88.5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
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How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-12-27
China Standard Industrial Stationary Similar CHINAMFG Rand CHINAMFG 7 8 10 Bar Medical Oil Free Electric Direct Driven Pmsm Pm VSD Rotary Screw Type Air Compressor air compressor for sale
Product Description
Germany Technology Industrial Silent Oil-free Electrical Rotary Oil Free Screw Air Compressor
Water-lubricated Oil-free Screw Air Compressor Advantages
1.Clean air 100% oil-free
2.Use water instead of oil, higher cooling efficiency and compression efficiency
3.Optimal isothermal compression
4.Powerful MAM microcomputer controller and touch screen
5.Reasonable Structure, with perfect balancing
6.Components made of anti-rust and anti-corrosion materials ensure the durability
7.Significant energy saving, environmental-friendly and pollution-free
8.Designed especially for medical, pharmacy, instrument, coating, chemical industry and food processing, etc.
Water lubricated oil free compressor-technical parameters:
| Model | Work pressure | Capacity | Power | Noise | Inlet and outlet diameters of cooling water | Water inlet & outlet T/H |
Lubricating water L |
Dimensions | Weight | Air outlet diameter
|
| WZS-06PMA | 8.5 | 0.3~0.78 | 5.5 | 57 | 3/4″ | 1.5 | 10 | 800x800x1100 | 460 | 3/4″ |
| 10.5 | 0.2~0.65 | |||||||||
| WZS-08PMA | 8.5 | 0.35~1.17 | 7.5 | 57 | 3/4″ | 2 | 10 | 800x800x1100 | 510 | 3/4″ |
| 10.5 | 0.3~1.05 | |||||||||
| 12.5 | 0.24~0.81 | |||||||||
| WZS-11PMA | 8.5 | 0.54~1.72 | 11 | 60 | 1″ | 2.5 | 26 | 1200x800x1300 | 620 | 3/4″ |
| 10.5 | 0.45~1.42 | |||||||||
| 12.5 | 0.35~1.10 | |||||||||
| WZS-15PMA | 8.5 | 0.75~2.43 | 15 | 60 | 1″ | 3.5 | 26 | 1200x800x1300 | 670 | 1″ |
| 10.5 | 0.65~2.17 | |||||||||
| 12.5 | 0.6~1.85 | |||||||||
| WZS-18PMA | 8.5 | 0.9~3.13 | 18.5 | 63 | 1″ | 4 | 30 | 1400x1000x1520 | 730 | 1″ |
| 10.5 | 0.9~2.82 | |||||||||
| 12.5 | 0.6~2.05 | |||||||||
| WZS-22PMA | 8.5 | 1.1~3.62 | 22 | 63 | 1 1/2″ | 5 | 30 | 1400x1000x1520 | 780 | 1″ |
| 10.5 | 0.97~3.21 | |||||||||
| 12.5 | 0.85~2.78 | |||||||||
| WZS-30PMA | 8.5 | 1.55~5.12 | 30 | 66 | 1 1/2″ | 7 | 40 | 1500x1150x1500 | 1150 | 1 1/2″ |
| 10.5 | 1.255~4.43 | |||||||||
| 12.5 | 1.1~3.63 | |||||||||
| WZS-37PMA | 8.5 | 1.91~6.30 | 37 | 66 | 1 1/2″ | 9 | 40 | 1500x1150x1500 | 1200 | 1 1/2″ |
| 10.5 | 1.60~5.33 | |||||||||
| 12.5 | 1.42~4.77 | |||||||||
| WZS-45PMA | 8.5 | 2.50~8.30 | 45 | 68 | 1 1/2″ | 10 | 90 | 1800x1300x1750 | 1490 | 2″ |
| 10.5 | 1.91~6.30 | |||||||||
| 12.5 | 1.70~5.56 | |||||||||
| WZS-55PMA | 8.5 | 3.0~9.76 | 55 | 69 | 1 1/2″ | 12 | 100 | 1800x1300x1750 | 1570 | 2″ |
| 10.5 | 2.60~8.55 | |||||||||
| 12.5 | 2.30~7.67 | |||||||||
| WZS-75PMA | 8.5 | 3.95~13.00 | 75 | 72 | 1 1/2″ | 18 | 100 | 1800x1300x1750 | 1750 | 2″ |
| 10.5 | 3.40~11.50 | |||||||||
| 12.5 | 3.0~9.70 | |||||||||
| WZS-90PMA | 8.5 | 5.0~16.60 | 90 | 73 | 1 1/2″ | 20 | 120 | 2200x1550x1800 | 2450 | 2 1/2″ |
| 10.5 | 4.30~14.66 | |||||||||
| 12.5 | 3.72~12.60 | |||||||||
| WZS-110PMA | 8.5 | 6.0~19.97 | 110 | 77 | 1 1/2″ | 24 | 120 | 2200x1550x1800 | 2580 | 2 1/2″ |
| 10.5 | 5.0~16.66 | |||||||||
| 12.5 | 4.65~15.56 | |||||||||
| WZS-132PMA | 8.5 | 6.75~22.52 | 132 | 77 | 2″ | 30 | 120 | 2200x1550x1800 | 2700 | 2 1/2″ |
| 10.5 | 6.0~19.97 | |||||||||
| 12.5 | 5.07~16.90 | |||||||||
| WZS-160PMA | 8.5 | 8.5~28.11 | 160 | 79 | 3″ | 35 | 160 | 3000x1800x2100 | 3900 | 3″ |
| 10.5 | 706~25.45 | |||||||||
| 12.5 | 6.7~22.52 | |||||||||
| WZS-185PMA | 8.5 | 10~33.97 | 185 | 79 | 3″ | 38 | 160 | 3000x1800x2100 | 4050 | 3″ |
| 10.5 | 8.72~29.00 | |||||||||
| 12.5 | 7075~25.210 | |||||||||
| WZS-200PMA | 8.5 | 11.2~36.75 | 200 | 80 | 4″ | 42 | 200 | 3100x1850x2100 | 4200 | 4″ |
| 10.5 | 9.68~32.78 | |||||||||
| 12.5 | 9.2~29.24 | |||||||||
| WZS-220PMA | 8.5 | 12.2~39.67 | 220 | 80 | 4″ | 47 | 200 | 3100x1850x2100 | 4400 | 4″ |
| 10.5 | 11.2~36.75 | |||||||||
| 12.5 | 9.0~29.63 | |||||||||
| WZS-250PMA | 8.5 | 13.5~44.78 | 250 | 80 | 4″ | 53 | 200 | 3100x1850x2100 | 4800 | 4″ |
| 10.5 | 12.3~39.67 | |||||||||
| 12.5 | 10.2~33.97 |
Wan CHINAMFG Certification
Wan CHINAMFG Exhibition
FAQ
1. OEM/ODM, or customer’ s logo printed is available?
Yes, OEM/ODM, customer’s logo is welcomed.
2. Delivery date?
Usually 5-25 working days after receiving deposit, specific delivery date based on order quantity.
3. What’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our cooperation.
4. How to control your quality?
We have professional QC team, control the quality during the mass production and inspect the products before shipping.
5. If we don’ t have shipping forwarder in China , would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.
6. I never come to China before , can you be my guide in China?
Sure , I’m glad to be your guide because our company directly located in ZheJiang , where is the most famous city in China, if you want to come China then we are happy to provide you one-stop service, such as booking ticket, picking up at the airport, booking hotel, accompany visiting factory. It gonna make you an unforgettable memory.
MARKETING NETWORK
| After-sales Service: | 24/7 Service Support |
|---|---|
| Warranty: | Unit 1 Year, Air End 2 Years |
| Lubrication Style: | Oil-free |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
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What maintenance is required for air compressors?
Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:
1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.
2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.
3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.
4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.
5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.
6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.
7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.
8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.
9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.
10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.
Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.
editor by CX 2023-11-13
China best 8 Bar Diesel Mobile Air Compressor with Jack Hammer manufacturer
Product Description
8 Bar Diesel Mobile Air Compressor With Jack Hammer
Product Description
This 185 cfm air compressor is especially developed for mining , rock drilling, road construction, concrete breaking. It is powered by 1 4-cyclinder 60hp CHINAMFG or CUMMINIS diesel engine which is reliable , long lifetime and low maintenaince cost.
It is also equiped with 1 CHINAMFG airend which requires less horsepower and deliver plenty of volume CFM output.
The single ,high performance ,two-stage air intake filter prevents dust and dirty particles from entering the engine and compressor.
Canopy design is much easier for service and maintenance.
| Technical Data for portable air compressor | |||
| Compressor | Working pressure | Bar | 8 |
| Free air delivery | CFM | 185 | |
| Diesel engine | Make | YUCHAI or CUMMINS | |
| Power | KW/HP | 46/60 | |
| Cylinders | 4 | ||
| Rated speed(loading) | RPM | 2400 | |
| Rated speed(unloading) | RPM | 1300 | |
| Engine oil capacity | L | 5 | |
| Coolant capacity | L | 10 | |
| Fuel tank capacity | L | 70 | |
| Whole Machine | Separator capacity | L | 38 |
| Coolant oil capacity | L | 20 | |
| Cooling system | water | ||
| Air outlet | “ | 1-1/2, 3/4 | |
| Max.ambient temperature | °C | 45 | |
| Wheels | 2 | ||
| Dimension | mm | 2880*1650*1650 | |
| Weight | kg | 1200 | |
Product Details
1.Diesel Engine
This diesel air compressor is powered by a 4-cylinder CHINAMFG engine which is reliable,economical and longer life.
2. Oil filter
High efficiency filters will filter the harmful particles and give the better protection of the engine and portable air compressor .
3. Separating system
Isolated design of routine for air and oil with advantage of reducing the oil content in air, and make sure less pressure drop.
4. Air intake filter.
High performance ,two-stage intake filter prevents dust and dirty particles from entering engine and air compressor.
5. PLC Controller
Inteligent control system is easy operation and with monitoring function for oil pressure, water pressure, intercooler temperature, air end temperature,fule level…
6. Canopy design
This portable air compressor is with Canopy design which is much easier for service and maintenance, especially for daily check.
Ceritifications
Packaging & Shipping
After-Sales Service
After sale service:
WINDBELL promises to provide technical support for all the compressor manufactured. Giving guid for installation,operation and maintenance. For periodically maintenance of compressor , we suggest to use CHINAMFG original spare parts in order to meet original specifications. Please contact us if you need any help for using or maitenance of the portable air compressor.
Product Uses
Company Information
Windbell Co. Ltd. was established in 2006. It is a high-tech company mainly producing air compressors.
Located in HangZhou National High and New Technology Industries Development Zone, the company has more than 100 employees equipped with 50 advanced testing machines working in the plant area of 20000 square meter. A high profile R&D team with experience in developing products with GHH and Rotor, has more than 20 patents granted. The company can produce more than 4000 185 cfm air compressor every year.
We believe that without an advanced quality management system you cannot make high quality products. With ISO9001 and ISO14001 certifications, the company aims to be a CHINAMFG in offering consumers efficient, energy-saving, and environment-friendly solutions in the application of air compressor. Based on its R&D output, the company has successfully applied its solutions to the field of mining, tunneling, outdoor construction and its technology also facilitates the production of medical oxygen generators and textile equipment. The 185 cfm air compressor are sold to Southeast Asia, Central Asia, Middle East, Africa, and America…
Trade Shows
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Installation Type: | Movable Type |
| Customization: |
Available
|
|
|---|
Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
What maintenance is required for air compressors?
Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:
1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.
2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.
3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.
4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.
5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.
6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.
7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.
8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.
9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.
10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.
Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.
editor by CX 2023-11-06
China high quality CHINAMFG 50 Liter 3 HP 8 Bar 2 Cylinder Electric Air Compressor lowes air compressor
Product Description
Product Description
| Model | Voltage | Power | Cylinder | Speed | Theoretic Displacement |
Pressure | Tank | Tank Size | |
| V/HZ/ph | Kw | HP | mm*n | r.p.m. | L/min | bar/psi | L | mm*mm | |
| XY2065A-50 | 220V/50HZ/1 | 2.2 | 3 | ¢65*2 | 1100 | 336 | 8/115 | 100 | ¢280*620 |
Model description
XY2065A-50
XY: CHINAMFG company;
2: 2pcs cylinder;
65: cylinder diameter 65(mm);
A: air pump type A;
50: tank volume 50L;
Product advanatge
1.belt-driven 2 cylinders unit, with stable & completely closed belt guard
2.motor circuit breaker,start capacitor or three-phase versions for good starting performance
3.easy-open drain valve
4.pressure switch with cut-in/cut-off pressure 5.regulator with gauge to show pressure
6.quick connector is available
7.petrol engine air compressor with master unloader& throttle
control for better pressure control & petrol saving
8.plastic coating tank
Explosive
Installation Instructions
Application
Similar products
Packaging & Shipping
Company Profile
Founded in 1988, we are proessional in water pump & air compressor, develop solar pump in 2011. We are ZHangZhoug key private enterprise and pioneering backbone enterprise. We have the most advanced technology in both production and management. We have a very powerful Research & Development team. We carry on strict monitoring and control to products by many kinds of advanced apparatus with third-party qualified laboratory. Our products have been approved by RoHS,EMC and CE certificate.
XINYAc ompany, pays much attention to the perfect integration of performance and appearance,so that you can safely enjoy XINYAproducts.All CHINAMFG products are checked routinely and strictly,and every detail in design is optimized in particular use of CHINAMFG products.
Certifications
FAQ
Q: Are you manufacturer or trading factory?
A: We are factory, located in HangZhou pump industry zone.
Q: What is your MOQ?
A:
| Product | ready good | Customized goods |
| Vibration pump | 1pc/model | 1000pcs/model |
| Solar pump | 1pc/model | 50pcs/model |
| Direct-driven air compressor | 1pc/model | 100pcs/model |
| Belt-driven air compressor | 1pc/model | mixed model for 1*40HQ |
| Oil free air compressor | 1pc/model | 100pcs/model |
| Air pump | 1pc/model | 100pcs/model |
Q: May OEM?
A: OK, pls provide your logo design files when PI is comfirmed.
Q: May I buy 1pc sample first? And How long?
A: Of course, we support sampling order, especially for new customers.
Ready goods, within 3 working days; Customized goods, 15-45 days.
Q: What is your Payment terms?
A: Sample: 100% payment in advance
Official order: 30% deposit TT and 70% balance against BL copy
Q: What about the warranty?
A: one-year quality guarantee policy. Money refunded if any quality issues come up.
Q: Where is the landing port?
A: HangZhou port, China.
If ZheJiang or other port, pls inform us in advance.
Q: May I visit your factory? Where?
A: Welcome to ZHangZhoug CHINAMFG Pump Industry Co.,ltd
Address: DaXi Pump Industrial Zone, DaXi Town, WenLing City, ZheJiang Province, China.
Nearest railway station: 1. HangZhou station, 2. HangZhou station, 3. HangZhou station;
Nearest air port: 1. HangZhou airport, 2. HangZhou airport;
| After-sales Service: | Online After Service |
|---|---|
| Warranty: | 1 Year Warranty |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Customization: |
Available
|
|
|---|
How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
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What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2023-11-02